Sr Principal Mechanical Engineer

Job Title – Senior Mechanical Engineer

Key Responsibilities:

• Lead the mechanical design and development of UAV components and systems, including airframes, propulsion systems, landing gear, and payload integration.
• Collaborate closely with the aerodynamics, electrical, and software teams to ensure seamless integration of mechanical components with the overall UAV system architecture.
• Conduct detailed mechanical analyses, including structural, thermal, and fatigue analysis, using simulation tools and hand calculations.
• Lead the creation of detailed 3D CAD models, engineering drawings, and bills of materials (BOM) for all mechanical components.
• Lead and participate in design reviews, providing technical guidance and ensuring designs meet performance, safety, and reliability standards.
• Coordinate with manufacturing teams to ensure that designs can be efficiently produced and assembled, considering materials, processes, and cost constraints.
• Support testing and validation efforts, including ground and flight tests, to verify the performance and reliability of mechanical systems.
• Continuously evaluate and improve design processes, materials, and technologies to enhance UAV performance and reduce development time.
• Ensure compliance with industry regulations, safety standards, and internal quality control procedures.
• Mentor junior engineers and provide technical leadership within the mechanical engineering team. Qualifications :
• Bachelor’s degree in Mechanical Engineering or related field (Master’s degree preferred).
• 7+ years of experience in mechanical design and analysis, preferably in the aerospace or UAV industry.
• Expertise in 3D CAD software (e.g., SolidWorks, CATIA, or NX) and mechanical simulation tools (e.g., ANSYS, Abaqus).
• Strong understanding of materials science, particularly composites and lightweight materials used in UAV construction.
• Hands-on experience with the design, prototyping, and testing of UAV systems or related aerospace systems.
• Experience with manufacturing processes, including CNC machining, injection molding, and composite fabrication.
• Strong problem-solving skills and the ability to work effectively in a fast-paced, multidisciplinary environment.
• Excellent communication and collaboration skills.
• Knowledge of industry standards and regulatory requirements for UAVs is a plus. Preferred:
• Experience working with both small and large UAV systems, including VTOL and fixed-wing platforms.