Mechanical QC Engineer

Job Title: QC Engineer – Mechanical (Piping)

Summary:

Experienced Quality Control Engineer with 10 years of expertise in piping fabrication, erection, testing, and commissioning within oil & gas, petrochemical, and power plant projects. Skilled in ensuring compliance with project specifications, international standards (ASME, API, ASTM, AWS), and client quality requirements.

Key Responsibilities:

1. Quality Control and Inspection

• Perform inspection of piping materials, fittings, valves, and welding consumables as per approved drawings, specifications, and codes.
• Conduct dimensional, visual, and welding inspections during fabrication, erection, and hydrotesting stages.
• Verify material traceability, MTCs (Material Test Certificates), and ensure proper documentation.
• Inspect welding joints (fit-up, root, and final) according to WPS, PQR, and approved ITPs.
• Monitor NDT (RT, UT, MPI, DPI) activities and review test reports.
• Ensure all mechanical and piping activities comply with project quality standards.

2. Documentation and Reporting

• Prepare and maintain QC documentation such as ITPs, checklists, inspection reports, and NCRs.
• Maintain weld maps, weld history records, and inspection status reports.
• Ensure proper documentation for hydrotest packs and line check verification prior to testing.
• Assist in the preparation and compilation of final project dossiers and quality records.

3. Coordination and Supervision

• Coordinate with construction, engineering, and QA/QC departments for inspection activities.
• Liaise with client representatives and third-party inspectors for joint inspections.
• Supervise and guide junior QC inspectors and ensure compliance with safety and quality practices.

4. Testing and Commissioning

• Conduct line checking, punch list verification, and reinstatement activities before hydro/pneumatic testing.
• Witness and approve pressure tests (hydrostatic and pneumatic) as per approved test packages.
• Ensure system completion and mechanical clearance for commissioning.

5. Standards and Compliance

• Ensure adherence to international codes and standards such as ASME B31.1, B31.3, API 570, and ASME Section IX.
• Verify welding qualifications (WPS, PQR, and welder performance qualifications).
• Participate in internal and external quality audits and implement corrective actions.

Skills and Competencies:

• Strong knowledge of ASME, API, ASTM, and AWS codes.
• Proficient in reviewing isometric drawings, P&IDs, and test packages.
• Hands-on experience with inspection tools and measuring instruments.
• Strong documentation, analytical, and communication skills.
• Familiar with quality management systems (ISO 9001).

Educational Qualification:

• Bachelor’s Degree / Diploma in Mechanical Engineering
• Certified in QA/QC (Mechanical or Welding) – ASNT Level II (optional but desirable)