Maintenance Manager MCG

Job description:

Long Description

Job Responsibilities and Major Activities/Tasks:

1.     Maintenance Planning and Execution

·       Track, monitor, and improve the Electrical, Robotics & Mechanical Maintenance covering, day to day breakdown maintenance, predictive maintenance & preventive maintenance of Plant Equipment.

·       Plan & monitor predictive & preventive maintenance for various machinery and equipment across plant to increase machine up time and reliability.

·       Ensure zero incidents / zero Man-day loss by Periodic Safety Audits & Identification unsafe conditions for each machine / work area, action plan preparation / implementation.

2.     Equipment and Utility Management

·       Ensure machine reconditioning / Up gradation, Erection / commissioning of new / old equipment.

·       Ensure Operation & Maintenance of Power substation and distribution system - Gen-set, Air Compressors, Transformers, Breaker Panels (VCB & ACB) & Distribution Panels/Switchgears, Factory Lighting, Water distribution system.

·       Ensure Operation & Maintenance of Press Machines, Weld machines, Robotics etc. 

·       Periodical statutory testing of lifting tackles / hoists, pressure vessels, firefighting equipment.

3.     Team Leadership

·       Monitor the performance of team members to ensure consistent improvement in efficiency of various process operations.

4.     Vendor and Contract Management

·       Negotiate with Service providers, Inter-departmental co-ordination for Spare management, Source identification, Vendor development.

5.     TPM and Continuous Improvement

·       Support productivity improvements through Continuous Improvement Projects, Kaizens & Poke-yoke.

·       Promote and implement TPM activities.

·       Plan & execute projects related to Renewable Power, Energy saving, Waste Management & Natural Resource consumption reduction.

·       Control and progressively reduce repairs & maintenance costs through planned maintenance activities and Kaizens, ensuring results meet or exceed the plan.

6.     Cost Management and Reporting

·       Create MIS: Maintenance Uptime, MTTR, MTBF, Spares Consumption / Critical List, CAPA, Budgetary Control

·       Record maintenance expenses budgeting for routine activities, Equipment Reconditioning / Up-gradation projects, Low-Cost Automation Integration.

·       Participate in Monthly MRM, PRM & KPI review with Management.

·       Budgeting.