Manufacturing Quality Analyst

In-Process Quality Assurance

• Perform in-process inspections and verification activities as per Control Plans and SOPs.
• Monitor manufacturing processes to ensure compliance with quality standards and specifications.
• Ensure proper implementation of quality gates and process controls.
• Verify first-piece approval and process setup validation before production release.

Product Inspection & Testing

• Conduct dimensional, visual, functional, and process audits.
• Review inspection and test records for accuracy and compliance.
• Ensure calibration status of measuring and testing equipment.
• Support product validation and reliability testing activities.

Defect Management & Problem Solving

• Investigate internal quality issues, line rejections, and process deviations.
• Participate in Root Cause Analysis (RCA) using 5 Why, Fishbone, and 8D methodologies.
• Implement containment, corrective, and preventive actions.
• Verify effectiveness of corrective actions and maintain closure records.

Quality Systems & Compliance

• Ensure compliance with QMS requirements, work instructions, and standard operating procedures.
• Support internal audits, customer audits, and certification audits.
• Maintain quality records, inspection reports, and traceability documentation.
• Identify and escalate quality risks impacting product conformity.

Continuous Improvement

• Participate in Kaizen, Lean Manufacturing, Six Sigma, and Cost of Poor Quality (COPQ) reduction projects.
• Analyze quality trends and support improvement initiatives.
• Drive reduction in defects, rework, scrap, and customer complaints.
• Support digitalization and process improvement activities.

Cross-Functional Coordination

• Coordinate with Production, Manufacturing Engineering, Supplier Quality, and Customer Quality teams.
• Support new product introduction (NPI), pilot builds, and production readiness activities.
• Participate in daily production and quality review meetings.

Required Qualifications

• Diploma / Bachelors Degree in Mechanical, Electrical, Electronics, Production, or Industrial Engineering.
• 1 to 3 years of experience in Manufacturing Quality, In-Process Quality, Production Quality, or Quality Assurance.
• Freshers with strong quality knowledge may also be considered depending on business requirements.

Required Skills

• Quality Inspection Techniques
• Drawing Interpretation
• GD&T Basics
• Root Cause Analysis (RCA)
• 7 QC Tools
• Control Plan & PFMEA Understanding
• Problem Solving Methodologies
• MS Office and ERP/SAP Knowledge
• Quality Documentation & Reporting

Preferred Technical Knowledge

• Sheet Metal Fabrication
• Mechanical Assembly Processes
• Electrical Panel Assembly
• Wiring and Harness Inspection
• Torque Control Processes
• Testing and Validation Processes
• Measurement Equipment Usage

Key Performance Indicators (KPIs)

• In-Process Defect Reduction
• First Pass Yield (FPY)
• Rework and Scrap Reduction
• Audit Compliance Score
• Quality Issue Closure Time
• Process Audit Effectiveness
• Customer Complaint Reduction
• Adherence to Quality Inspection Plan

Preferred Certifications

• Six Sigma Yellow Belt / Green Belt
• Internal Auditor Training
• GD&T Training
• Quality Core Tools Awareness

Competencies

• Attention to Detail
• Analytical Thinking
• Problem-Solving Ability
• Teamwork and Collaboration
• Effective Communication
• Ownership and Accountability
• Continuous Improvement Mindset