AGM - Maintenance Utilities

Your Contribution

1. Utility Management

• Electrical Utilities
• Manage and maintain HT/LT electrical distribution systems.
• Operation and maintenance of:
• 132 kV / 33 kV / 11 kV electrical yard and substations.
• Transformers, RMUs, VCBs, MCCs, PCCs, APFC panels.
• DG Sets and synchronization panels.
• Ensure uninterrupted power supply to foundry and machining operations.
• Reduce power consumption through energy-saving initiatives.

2. Compressed Air System

• Maintenance and reliability of:
• Air Compressors (Screw/Reciprocating).
• Air Receivers.
• Dryer Systems.
• Distribution Networks.
• Monitor compressor efficiency and leakage control programs.

3. Water Management

• Raw water distribution systems.
• Industrial process water systems.
• Cooling towers and pumps.
• Rainwater harvesting and water conservation programs.

4.  Oil Filtration & Lubrication Management

• Plan and execute oil filtration programs for:
• Hydraulic systems.
• Gearboxes.
• CNC machines.
• Foundry equipment.
• Monitor lubricant health through oil analysis.
• Reduce breakdowns through predictive lubrication practices.
• Implement contamination control and oil life extension programs.

5. ETP & STP Operations

• Ensure smooth operation of:
• Effluent Treatment Plant (ETP).
• Sewage Treatment Plant (STP).
• Comply with pollution control board norms and environmental regulations.
• Optimize water recycling and reuse initiatives.
• Monitor water quality parameters and treatment effectiveness.
• Coordinate environmental audits and compliance reporting.

6. Foundry Utility Maintenance

• Utility support for:
• Dust Collection Systems.
• Cooling Systems.
• Ensure utility uptime to meet production requirements.

7.  Machining Utility Maintenance

• Support CNC and conventional machining operations.
• Maintain:
• Coolant systems.
• Hydraulic units.
• Compressed air systems.
• Chip handling systems.
• Industrial cooling systems.

8. Building & Infrastructure Maintenance

• Manage maintenance of:
• Factory buildings.
• Administrative buildings.
• Roads and drainage systems.
• Warehouses.
• Utility structures.
• Annual maintenance planning and budgeting.

9. Contractor management for civil work.

• Preventive & Predictive Maintenance
• Development and implement:
• Preventive Maintenance (PM).
• Predictive Maintenance (PdM).
• Breakdown Maintenance strategies.
• Use techniques such as:
• Vibration Analysis.
• Thermography.
• Oil Analysis.
• Ultrasonic Inspection.
• Improve MTBF and reduce MTTR.

10. Energy Management

• Monitor:
• Power Consumption.
• Demand Management.
• Power Factor Improvement.
• Compressed Air Consumption.
• Drive energy-saving projects.
• Identify opportunities for cost reduction and sustainability.

11.  Safety, Environment & Compliance

• Ensure compliance with:
• Electrical Safety Standards.
• Factory Act Requirements.
• Environmental Regulations.
• Fire Safety Norms.
• Conduct safety audits and risk assessments.
• Lead emergency response planning and incident investigations.

12. Risk Management

• Identify utility related risks, like Oli filtration,  
• Maintain risk logs and follow up with teams on mitigation actions.
• Escalate critical risks to the Process Manager early.

• Maintain confidentiality in handling pricing and customer-related data.
• Coordinate with suppliers for raw materials, forging & Casting suppliers, subcontract operations.
• Collaboration with CFT team members.

Your Experience and Qualification

• B.E. / B.Tech in Mechanical Engineering or Electrical Engineering
• Minimum 15 to 20 years’ experience in Foundry, Machining, Automotive Components, Heavy Engineering, or Manufacturing Industries.
• Minimum 5 years in a leadership role managing plant utilities and maintenance functions
• Having knowledge IATF 16949, drawings, GD&T
• Prefer the knowledge and experience of automotive components, like Camshaft, Crankshaft etc….
• Preferring the experience of machining process like Shaft Grinding, Turning & Induction hardening.
• Additional certifications in Energy Management, TPM, Reliability Engineering, Safety, or Utility Management will be preferred.

MINIMUM REQUIREMENTS 

Hands-on experience in Plant Utility Operations, including Oil Filtration Systems, Energy Management, and Electrical Substation Operations.

Strong computer proficiency with Microsoft Office Suite, especially Advanced Excel, Data Management, PowerPoint Presentations, and SAP.

Excellent written and verbal communication skills, with the ability to effectively coordinate and convey information to stakeholders, cross-functional teams, and management. Fluent in spoken and written English.

Strong organizational, planning, and time management abilities, capable of prioritizing tasks, meeting deadlines, and managing multiple processes simultaneously.

Proven ability to handle multiple responsibilities and competing priorities while maintaining accuracy and efficiency.

Highly motivated and passionate about continuous learning, with a keen interest in adopting new technologies, concepts, and process improvements.

Demonstrated capability to work independently as well as collaboratively in a team-oriented environment to achieve organizational goals.

Our Offering.

We will provide a collaborative environment working on exciting assignments, along with ongoing personal & career development opportunities.

We encourage you to apply even if you dont meet every single requirement. You may just be the right candidate for this or other roles!

After receiving your online application, the interview process will typically be, once your profile will get shortlisted.

#DiversityMatters with our inclusive culture, we welcome applications from all social, religious & ethnical backgrounds, disabilities both mental and physical, identities (gender) and neurodivergent people.

Do you have any questions?
     
Swati.kshirsagar@MAHLE.COM