Process Engineering

Role Overview

TLA Process SME is responsible for overseeing, optimizing & continuously improving TLA production processes to ensure on-time manufacturing with high quality of all ISP Products Box Assembly.

The role is accountable for process yield, reliability, cost saving while building strong cross functional alignment with NPI & TD, equipment, quality and customer teams.

Key Responsibilities

• Technology & Process
• Own end-to-end process integration of all TLA machines.
• Manage, Optimize & Deploy automation solutions for TLA processes (assembly, testing, packaging).
• Define and maintain all process windows, control plans and CTQ across all products.
• Integrate robotics, PLCs, and MES systems to streamline workflows.
• New Model Readiness
• Develop and maintain all process documentation, work instructions & SOPs.
• All new models trail pre-readiness (EVT/ DVT / PVT).
• Partner with NPI, TDG to ensure DFMEA and PFMEA.
• Ensure smooth technology transfer from development to production.
• Own ramp-up metrics: yield learning curve, cycle time, scrap reduction.
• Quality Excellence
• Accountable for first pass yield, final yield and field reliability.
• Lead root cause analysis for yield excursions using FMEA, DOE and failure analysis.
• Monitor production yield , defect rates , cycle time and implement corrective / preventive actions.
• Collaborate with Quality , NPI & Customer to resolve manufacturing & Quality issues.
• Partner with Quality team to address customer returns, audits and escalations.
• Operational Excellence & Cost Optimization
• Own cost of ownership and productivity improvement initiatives.
• Drive Cycle time reduction and line balancing improvements.
• Lead process development , validation & continuous improvement initiatives ( Kaizen , Poka yoke , Lean Manufacturing )
• To ensure Proper line setup & Program version management.
• To ensure compliance with ESD , Safety& IPC standards.
• Analyse existing TLA processes to identify bottlenecks and inefficiencies.
• Customer & Stakeholder Engagement
• Serve as a technical team member for customers on TLA / Box Assembly process topics.
• Will be technical team member for customer reviews, technology discussions and risk mitigation plans.
• System Integration
• Collaborate with IT teams to connect automation systems with MES platform.
• Ensure seamless data flow for production monitoring and traceability.
  
  

• Yield and Reliability Performance.
• Productivity improvement
• Cost Optimization
• Customer satisfaction and audit outcomes.
  
  

• Bachelor / master in related Engineering Discipline (Preferred Mechanical / Industrial / Electronics Engineering)
• 08-10 years’ experience in Manufacturing Automation ( Preferably Box Assembly / TLA / FATP ).
  
  

• Experience in high volume manufacturing environment.
• Proficiency in root cause analysis & problem solving tools ( 8D , 5 why , DOE )
• Handson experience with automation equipment (AE)
• PLC programming (Siemens, Allen-Bradley, etc.)
• Robotics integration (ABB , Epson)
• Industrial communication protocols (Modbus, Ethernet/IP).