Preference : CA/ICWA with 4-5 Years experience in MIS & Costing.
Cost Analysis Report - PMS Costing Report
Prepare MIS - Daily report, weekly cost report (Flash), monthly cost reports (PMS) covering variable, fixed cost, plant parameters for review of the management.
Collection of data from different departments and calculate, analyze variable & fixed cost of Clinker & Cement with respect to budget, last month, last year.
Prepare regularly trend of plant Key performance parameters, compare all cost component with other group units for benchmarking and to identify area of improvement.
Prepare variance analysis report of manufacturing fixed overheads and variable overheads with respect to budgeted cost.
Ensure accuracy in data and timely submission of various reports as per defined timelines by management.
Periodic financial reports - MPR Presentation and Review Reports for Cluster head, CMO & MD.
To prepare Monthly Plant Performance Report (MPR) to present department-wise analysis of cost variances with respect to budget allocated to that particular department for the production of clinker and cement & other activities associated with manufacturing cost of cement.
Prepare report for Cluster Head, CMO & MD review as per their direction and various other reports including Manufacturing Council Report, time to time for management decision to optimize manufacturing fixed & variable cost.
Accuracy in data and timely submission of various reports as per defined timelines by management
Inventory valuation report
Prepare Quarterly inventory valuation of Finished Goods & Work in Progress according to Ind AS 2.
Prepare process costing and give effect in SAP through stock valuation (MR 22).
Preparing Flash & Weekly Costing Report
Prepare weekly Flash cost reports by collecting provision from various departments & analyzing and summarizing provisional data
Budget & Other reports.
Enter & sync actual cost data with TM1 Budgeting Software & TM1 Monthly costing report to analyze actual variable and fixed cost of clinker & cement.
Prepare various MIS reports as per management requirement from time to time such as water cost, misc. power cost, material handling cost, misc. administrative cost, in support of review of overhead cost to identify area of improvement.
Mines Cost Report – to calculate the per MT cost of limestone and to enable Mines dept to file monthly return and analyze reason of deviations.
Power generation cost – Prepare the detailed power generation cost to optimize performance parameters.
SHE (Safety, Health & Environment) along with Sustainability initiatives
Ensuring 100% compliance of all safety standards and all applicable recommendations related to their concerned area.
Educating team about “I know my job”, “I know the hazards associated with my job and I applied control measures” & “I escalate to my senior” among manpower deployed in sections/department manpower including peer, WB & CL manpower.
Timely conducting scheduled SO round and reporting of accidents, incidents and near misses on occurrences in the area of concern in system.
Active participation in safety training, safety sub committees, standard champions meeting and any safety event.
Ensure good housekeeping, limited use of power, no leakage of water, oil, air etc. and reporting concerned if any abnormalities for corrective action.
Adhering of all safety precautions on the site and off the site.
Replicating good practice for saving environment for long run sustainability and creating awareness among manpower to safeguard natural resources.
System Management: (Effective implementation of all IMS and other systems requirements through involvement for continuous improvement in plant working condition & quality standards)
To implement improvement project to reduce repetitive problems/breakdown or losses.
Timely submission of Kaizen, OPL, Good to find, suggestion on system.
Developing and sustaining Model area in respective sections.
100% active participation in respective KFA & GRT meetings and giving inputs related to bring new technology, innovation, and improvements towards productivity. Conduct awareness program down the level team.
To know about IMS and other systems requirement and documents for Non-Conformity in section during internal and external audits or assessments.
Implementation of critical spares & consumable SOP without any defilement.
Identify & arrange rectification of leakage points/unsafe points along with monitor & take corrective action for emission levels.
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