Specialist Lead - IE

Job Description

1. Industrial Automation & Controls

• SCADA monitoring and basic configuration; HMI development (screen modifications, alarms, data visualization)
• Industrial communication protocols:
  • EtherCAT, PROFINET, Profibus, Ethernet/IP, Modbus RTU/TCP
• Motion control systems and servo tuning; VFD programming and optimization

2. PLC Programming & Controls

• Advanced programming, troubleshooting, and modification of PLC programs.
• Hands‑on experience with:
  • Omron, Mitsubishi, Siemens PLCs
  • Servo actuators, drives, motors, and electrical systems

3. Industry 4.0 & IIoT (Industrial IoT)

• Understanding of Industry 4.0 digital manufacturing concepts
• Sensor‑based data acquisition; Edge computing basics
• Connectivity of machines to cloud/servers; Data analytics awareness for predictive maintenance.

4. Robotics & Advanced Automation

• Basic calibration and tool‑center‑point (TCP) adjustments
• Robot safety (fencing, light curtain integration, interlocks); Understanding of robot communication with PLC/MES; Support for collaborative robots (Cobots) — UR, Fanuc CR series (if applicable)

5. Vision & Inspection Systems

• Parameter tuning for vision applications; Lighting & lens selection basics
• Integration of vision systems with PLC/robots; Reject logic & quality feedback loop setup

6. Breakdown Management

• Attend and troubleshoot machine breakdowns in shifts to ensure minimum downtime.
• Provide immediate containment actions and document breakdowns in MIS.
• Perform root cause analysis and prepare permanent corrective action reports.

7. Manufacturing Execution & Digital Systems

• Basic SQL database understanding (queries/read-only useful); Dashboard or KPI visualization tool familiarity (Power BI/other)
• Barcode/RFID hardware integration; Traceability systems and serialization knowledge

Diploma/B.E./B.Tech in Electrical, Electronics, Mechatronics, or related field with 5–8 years of experience in machine maintenance & automation.Machine maintenance in manufacturing (automotive/electronics/precision manufacturing preferred); PLC programming, troubleshooting, and electrical automation; Vision systems, digital systems, and robot-assisted production lines; MES, SCADA, or other digital manufacturing tools; Preventive and predictive maintenance of automated machinery

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