Position is responsible to Lead the Suntory Global Spirts Production operation – West Bengal, deliver Suntory India Business KPI in volume, Quality, Cost, CapEx Projects, People. Rollout & lead Operational excellence initiatives at shop floor. Lead Improvements of plant operation thru focused Improvement projects.
West Bengal production site is new brown field contract bottling site of business, This site has strategic importance for business in delivering long term business growth including exports to bordering states to deliver 2030 vision of business.
Role Responsibilities
This role is responsible for arriving at the Unit Production planning derived from Regional SNOP & implementing the manufacturing activities in unit with the objective of achieving established production specifications and schedule with respect to volume, cost, capital spends, wastage targets within defined quality & safety standards
1 Production Plan
Frame Implement and review Daily, Weekly & Monthly Production Schedule
Achieve Order Execution & Annual Production Plan via resource optimization
Monitor line-wise production output
Implement productivity Improvement steps via capacity utilization
Ensure production is cost effective, product is of good quality and on time production
Lead, direct , evaluate and develop a team of executives & supervisors who are responsible for various production activities such as packing, sealing, filling, machine operation etc.
Update production data in SAP.
Adherence to procedures w.r.t. safety, quality, environment & security standards of the company.
2 Resource & Materials Management
Execute sourcing decisions with respect to capacity
Monitor demand vs available resource capacity & allocation
Follow-up with material department for low stock items and ensure on-time production
Allocate labour and capital resources to maximize productivity
Plan and review materials efficiency
3 Productivity Management
Plan and implement priorities and manage production line maintenance or downtimes to minimize disruptions to manufacturing schedules
Analyze production, maintenance and malfunction records to identify problems and recommend solutions that will improve performance
Motion, Method & Time Study to reduce manpower to the optimum
Out of Box idea to innovate or adopt methodology to reduce utility consumption
4 Support Role
Support and review improvement areas in production process
Initiate and monitor corrective & preventive action
Ensure high quality production /material flow /housekeeping and conformance to Health, Safety & Environment standards and Quality Management.
Support other factory departments
Conduct regular meetings, shop rounds to ensure compliance of factory rules/ standards set for Industrial safety, Environment Systems are adhered to, to meet Quality & business standards
Collaborate across the units in the region & the country to share best practices encouraging results on improvement / excellence activities & shamelessly copying others good ones.
5 People Management
Lead, Supervise, guide and motivate team;
Maintain discipline; resolve internal problems; and communicate change working systems
Provide training on EHS, Quality matters
Develop a team of supervisors/operators in terms of skills and engage with workmen on a regular basis to ensure smooth operation and harmonic IR relations
Qualifications
Qualifications:
Engineering graduate BE/B Tech
Relevant manufacturing experience of around 10 -15 years in IMFL bottling operations at capacity of production manager / contract bottling head.
Experience of driving manufacturing excellence- Desirable
FSSAI Training & Certification desirable
Experience:
Thorough understanding of the basics of Liquor blending and bottling operations to enable drive improvements
Familiarity with SAP system
Adopt a more participative leadership approach at work
Seek opportunities to learn from peers and experienced individuals in the business for self-development
Network and build relationship across verticals
Strong communication and influencing skills.
Excellent knowledge on State Excise Acts, Rules and Regulations, FSSAI, ISO 22000, HACCP and other knowledge on Factory Act, Weights and Measures Act, all environmental acts and all other applicable legislations.
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