Develop detailed CATIA DieFace models specifically for Body in White (BIW) components, ensuring precision to facilitate subsequent manufacturing operations and quality adherence.
Conduct comprehensive AutoForm incremental forming simulations to analyse material behavior during the stamping process, implementing springback compensation techniques to optimize panel conformity.
Perform in-depth surface analysis on Class A panels to ensure superior aesthetic finish and dimensional accuracy, collaborating closely with design teams to address any deviations.
Execute progressive panel simulation studies encompassing multiple stamping stages to validate process feasibility and enhance production efficiency.
Analyse and validate material models to ensure accurate representation of mechanical and physical properties critical to forming and manufacturing processes.
Plan and develop 3D process flows within CATIA, integrating tooling, sequencing, and process parameters for streamlined manufacturing execution.
Collaborate in simultaneous and concurrent engineering initiatives, working across cross-functional teams to drive design for manufacturability and reduce lead times.
Conduct Process Failure Mode and Effects Analysis (PFMEA) focusing on manufacturing processes to identify risk factors and implement robust mitigation strategies, thereby enhancing product quality and consistency.
Carry out comprehensive feasibility studies to assess new manufacturing techniques, tooling concepts, and process improvements with a focus on cost-effectiveness and reliability.
Provide mentorship and technical guidance to junior engineers within the stamping and simulation departments to foster knowledge sharing and talent development.
Maintain up-to-date documentation of simulation results, design changes, and process adjustments ensuring transparent communication with stakeholders and compliance with company standards.
Preferred Industries
Tool And Die
Automotive Industry
Manufacturing
Education Qualification
Bachelor of Engineering in Mechanical / Automobile / E&E Bachelors of Technology in Mechanical / Automobile / E&E Diploma in Engineering in Mechanical / Automobile / Tooling & Dies
General Experience
3 to 7 years of experience in Manufacturing Assembly, Simulation,Press Shop
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