Job Description

    • 1. Equipment Operation
    • Bühler Milling Machinery: Operate and monitor Bühler equipment (e.g., roller mills, plansifters, purifiers, and hammer mills) to achieve optimal particle size, separation, and product yield.
    • Lark Milling Machinery: Manage the operation of feed mill equipment (e.g., pellet mills, crumblers, counter-flow coolers, and mixers) by adjusting steam valves, feeder speeds, and roller gaps.
    • Process Parameters: Regularly monitor motor amperage, bearing temperatures, steam pressure, and moisture content to maintain consistent product quality.
    • Automation & Control: Utilize modern control systems (such as Bühler's DataNet) to adjust parameters, monitor flow rates, and initiate trial or production runs.
    • 2. Preventive Maintenance (PM)
    • Routine Inspections: Conduct daily, weekly, and monthly PM routines according to manufacturer guidelines (e.g., cleaning boots of elevators, checking belt alignments, and inspecting sifter sieves).
    • Wear & Tear Tracking: Monitor the wear patterns of dies, rolls, and hammer mill screens. Change and reverse dies/roll shells to ensure uniform wear.
    • Lubrication: Perform scheduled greasing of bearings, gearboxes, and drive chains across all equipment.
    • Calibration: Ensure magnets are cleared daily and sensors are calibrated for accurate flow.
    • 3. Troubleshooting & Repairs
    • Downtime Minimization: Swiftly diagnose and troubleshoot mechanical and electrical faults to minimize unplanned shutdowns.
    • Overhauls: Assist or lead the replacement of cutting rollers, conveyor belts, and hammer mill components.
    • Spare Parts Management: Identify critical spare parts, maintain adequate inventory, and manage replacements to avoid production losses.
    • 4. Safety, Hygiene, & Compliance
    • Food Safety: Ensure all milling environments comply with hygiene and food safety standards.
    • EHS Guidelines: Enforce strict environmental, health, and safety (EHS) protocols, including lockout/tagout procedures during maintenance.
    • 5S / Housekeeping: Maintain a clean, orderly, and hazard-free mill environment.
Key Performance Indicators (KPIs)

  • Plant OEE (Overall Equipment Effectiveness): Meet or exceed 100% of planned operating availability.
  • Yield & Quality: Minimize product waste and maintain exact particle sizes and speck-free output.
  • Downtime: Keep unplanned machinery breakdowns to \(<1\%\) of total operating time.
  • Maintenance Compliance: 100% completion of scheduled preventive maintenance (PM) checklist.

  • Job Details

    Role Level: Mid-Level Work Type: Full-Time
    Country: India City: Barwah ,Madhya Pradesh
    Company Website: http://www.associatedalcohols.com/ Job Function: Manufacturing & Production
    Company Industry/
    Sector:
    Food and Beverage Services

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